Smarter Crushing Solutions

MICRO Screen Plant

Senya SP1

KEY SPECS:


Capacity

Up to 80 tph

Input Size

< 4"

Output Size

5/8", 1.5" and 3" (Custom screen sizes available)

Weight

8,000 lbs

Power System

Electrically Driven (powered by crusher's existing generator, or external 14 kW generator)

Working Dimension

23.2' L x 22.2' W x 8.5' H

Call for custom quote.

Price Starting at:

$64,500+

Financing from:

$1,313/mo

(Example based on 60-month loan at 5% interest.)

Made in USA

Lead Time:

Shipping:

Warranty:

1 week

4-7 days

1 year

(Shipped from main equipment yard in Raleigh, NC.)

Expert Support

Questions? Contact us.

Business hours: 9 AM – 5 PM EST
After hours: Expect a reply within 24 hours

Overview

Play Video

Add any of our MICRO Crushers and MICRO Conveyors for the entire MICRO crushing & screening plant.

The SP1 MICRO Screen Plant can simultaneously sorts 3 sizes of material (up to 80 tph) directly loading into a dump truck, all run by a single operator loading the plant with skid steer and controlled by remote.

This portable and versatile machine can easily screen concrete, topsoil, sand, granite, asphalt, etc.

You can watch a video of a customer screening topsoil in the media gallery at the bottom of this page.

*Stationary 2-deck screener option available: $42,725

Features a simpler engineering design and electrically driven system to offer the industry’s lowest long-term running costs, cost of ownership and greatest profitability.

 

Industries: We have a wide range of customers from small-to-mid sized contractors, aggregate producers, and mining operations — from demolition, construction, excavation, landscaping, agriculture, etc.

Applications & Use Cases: Whether it’s recycling concrete or asphalt, screening topsoil, producing base aggregate, decorative rock, granite countertop scrap, recycling glass, slag, and on-and-on — the applications and income producing possibilities of our MICRO Crushers & Screeners are endless.

Contractors:

* Eliminate disposal, trucking & aggregate costs.
* Create an additional revenue stream.
* Control your costs & production.

Producers:


* Improve efficiency and profitability.
* Cut down fuel costs and maintenance.
* Maximize your production while minimizing downtime.

(Video below shows the last of our orange crushers. New ’23 models are green.)

Play Video

Specifications

Configuration: Screen Plant

Power System: Electrically-Driven via our MICRO Crusher’s Existing Generator 

Generator: 14 kW (“plug & play” into crusher’s generator as single power source; but if using screen plant standalone without crusher, will require 14 kW generator)

Total Power (required): 10 hp, 480 v, 60 Hz

Electrical Control: Yes, wireless remote standard

Hydraulic Control: No hydraulics

Capacity: 80 tph

Material: Concrete, topsoil, sand, granite, river rock, limestone, asphalt, etc.

Feed Input Size: ˂ 4″

Product Output Sizes: 5/8″, 1.5″ and 3″ (Custom sizes available from 1/8″ to 4″)

Feeding Height: 4.5 ft

Hopper Volume: 0.5 cu yds

Working Dimension (LxWxH): 23.2′ L x 22.2′ W x 8.5′ H

Conveyor Belts: 3

Dust Suppression: Optional

Weight: 8,000 lbs

Assembly time: Less than 10 minutes

Portability: Tire / Pickup Truck (Pintle)

Road Legal: Yes

Features & Benefits

Play Video

Key Features & Benefits

1. Sorts Three Sizes of Material at Once — Up to 80 tph.

2. Standard Screen Output Sizes Included with Screen Plant are: 5/8″, 1.5″ and 3″.

3. Custom Screen Sizes are Available from ⅛” to 4” — Easy to swap out.

4. Electrically-Driven & Powered by Existing MICRO Crusher’s Generator — No need for additional power source. If using standalone without our Micro Crusher, you will need at least a 10kW generator and you may also need to modify hopper (fabricate a few metal pieces to extend hopper for your material, if not using with our Micro Crushers).

5. All Motors are Electric & Powered by Generators. Service & Maintenance Costs are Nearly ZERO! — NO HYDRAULICS to Service! NO high maintenance costs! Extremely efficient, minimal wear & tear, reduced fuel costs, increased lifespan, and negligible maintenance.

6. Simple to Maintain & Easy to Operate with Straightforward Controls — Anybody can learn to operate this machine and up to speed in 30 minutes. Control the crusher with the wireless remote while loading from a skid steer, easily run by a single operator!

7. 100% Portable & Quick Set-Up Times — Pull with a pickup, drop the legs and start crushing in 10 minutes or less. No need for prime movers or trailers, and the entire thing could easily be moved several times a day.

Latest Senya Upgrades

7. Yanmar 40kW Generator Powers The Entire Micro Plant“Plug & Play”; the MICRO Crusher, Screen Plant and 3 Conveyors can ALL be powered by this generator! Extremely cost-effective and efficient compared to traditional diesel/hydraulically driven machines.

  • Custom USA MADE, SERVICED, AND WARRANTIED Generator!
  • Legendary Yanmar Engine powered generator, famous for reliable durability in harsh and extreme environments — to maximize production while minimizing maintenance & downtime
  • Crusher, Screen Plant, Conveyor, Step Down transformers all “Plug and Play”
  • All components are wired to work off single power source generator in the Senya 3 Crusher
  • All jacks and cables included and installed
  • Dedicated relays and breakers for each component in control panel

8. USA Molded Marine Grade Moeller Fuel TankFuel consumption is 1/2 – 3/4 gallon per hour, runs all day on less than $30-40 of fuel.

  • The finest Quality Marine Grade 13 gallon tank
  • Entire MICRO Plant runs all day on a single tank
  • HD Polyethylene construction molded in Sparta, TN
  • Designed for maximum durability in harsh and extreme environments
  • No rust in fuel
  • HD diamond plate aluminum enclosure
  • External easy access fuel port
  • Enclosure is an excellent working platform for jaw work

9. Massive Flywheels Generate Unmatched Crushing Power!THERE’S A REASON OUR MACHINE WEIGHS TWICE THAT OF OUR COMPETITORS MACHINES, FOR X2 RAW CRUSHING POWER! Lower maintenance costs, greater durability.

  • Hardness of material is a non-issue with our MICRO Crushers! The secret is in our massive flywheels, this was no small engineering feat to incorporate such tremendous crushing power in such a small space and chassis. We considered reducing the size which would have made things so much easier, but decided against it as we want our crushing power to be unequalled in our MICRO Crusher lineup! These machines eat the hardest of material like it’s popcorn!!

10. Integrated Single Piece Motor Mount And Jaw Frame

  • Reduces Vibration almost 80%!
  • MASSIVE Flywheels
  • UNMATCHED crushing power, OVER 2 X OUR COMPETITION!
  • Longer jaw life and bearing durability
  • Overall significant reduction of wear and tear
  • 85 Decibel sound level taken at 10′ from the entire MICRO Plant running (not crushing), equivalent to a dishwasher or blender volume

11. Single Piece 5x Banded V Belt

  • Even stretching and wear of single belts
  • Eliminates need to maintain tension on 5 separate belts
  • Eliminates rolling of individual belts
  • Available as an upgrade for older models

12. Heavy Duty Footpads Included With Every Crusher 

  • 2′ square x 4″ thick footpads
  • Minimizes vibration wear and tear
  • IMPORTANT: 99% of all problems and high wear & tear in ALL crushing equipment is due to the high vibration.
  • THESE STABILIZING PADS ARE ABSOLUTELY CRUCIAL TO TROUBLE FREE LONG LIFE FOR YOUR CRUSHER
  • Our single piece integrated motor mount and jaw frame further reduces vibration by 80%
  • The final piece to completely stabilizing your crusher is by adjusting the leg jacks to put weigh primarily on tires & make legs snug (don’t crank to highest to put all weight on legs). You can’t do anything like this on a tracked machine to minimize vibration and keep your machine trouble keep = buying a headache, turning wrenches every 5 minutes.

13. Heavy Duty Feeder Wear Plates

  • 1″ thick steel wear plates (you don’t want a conveyor belt feeder because dropping rocks onto a conveyor feeder is not gentle and will require replacing)
  • Unlimited feeder life
  • Load hopper from almost any reasonable height 
  • Keep hopper fuller for maximum feed and production rate

14. Upgraded Oversized Vibratory Motors And Reinforced HD Motor Mount Design

  • Upgraded Vibratory Motors
  • Same size motors as our larger Senya 6 and PP600 for longer motor life
  • Added strength and durability

 
X2 electric vibratory motors are installed under the 1” thick steel feeding hopper to move the material feed flow into the jaw opening quickly and efficiently.

Doesn’t need a feed sensor to turn off/on a conveyor belt feeder and control the flow of material in order to prevent jamming — like other options on the market. This is due to our machine’s unmatched X2 crushing power & X2 weight that allows you to completely fill the hopper and jaw’s crushing chamber cavity full of material — and to benefit from the additional compressing force of gravity to enhance the crushing process, not let material to throw back up, and achieve maximum crushing efficiency & TPH output.

15. Heavy Duty 8 Lug Rims And 16 Ply Tires

  • 4k lb. capacity each
  • 4 x 4K lb. = 16K lb. capacity on 13.8K lb. machine
  • 16 ply H rated tires for up to 70 mph speeds
  • 4800 lb. rated tires x 4 = 19.2K lb. capacity
  • Minimal to no rim flex in tight turns, tighter lugs

16. 16k Lb. Axle Capacity On 14k Lb. Machine!

  • Dual 8k lb. axles

17. DOT Approved And Vin’d Usa Designed And Manufactured Trailer

  • Title with VIN on every machine
  • Only the finest quality trailer chassis available
  • Every safety and durability upgrade available
  • 8″ welded to 5″ double channel EXTRA Heavy duty frame for minimal flex and vibration, 13″ total frame height
  • LED running lights and License plate light
  • Extra long running and license plate bulb life

18. Break Away Electric Brake System

  • Greatly improved safety
  • Integrated auto charge battery
  • Battery test lights
  • Brake clip that automatically engages brake in the event of disconnection from trailer while moving
  • Standard 7 blade hookup

19. US Standard 3″ Lunette Ring Hitch

  • Standard Pintle Hitch hookup
  • Fits multiple size pintle/ball type hitches
  • Easy hookup
 
Our MICRO Crushers may not have tracks to be mobile on a job site, but if you can fit a skid / excavator in a tight residential area, you can fit this crusher too — and if you need to move it around on the site, can quickly move it with your bucket and a pintle attachment, or some chains. 

20. 12k lb. capacity HD Leg JacksAllows you to stabilizing your crusher by adjusting the leg jacks to put weigh primarily on tires to ensure a trouble free operation.

  • 6 X 12K lb. capacity leg jacks
  • The ultimate in durability in the harsh and extreme invironment of crushing
  • Quick raising and lowering in straight position quick raising and lowering
  • 90 degree swivel handle for added torque under load

21. Control Panel Includes Wireless Remote

  • USA Made Generator control panel is integrated into the machine control panel providing the maximum in protection with low level warnings as well as ease of start up
  • Control the Crusher with the wireless remote while loading from a skid steer, easily run by a single operator!

22. Dust Suppression System Optional Add-On

  • Customizable Dust Suppression system
  • 1/2 gallon per hour mister nozzles, standard 8 mister configuration
  • More or less nozzles configuration depending on need
  • ZERO dust in residential or tight urban areas


Optional Add-Ons:

  1. 40 gallon integrated tank w/ control panel switch and water pump $1,000;
  2. 25 gallon tank $900;
  3. or no tank $400 but must supply own pressurized water.

23. Magnetic Conveyor Attachment Optional Add-On for Senya 3 – COMING SOON!

  • Picture shows conveyor only, frame pic to be available soon
  • Magnetic Conveyor automatically removes rebar and wire
  • 75″ x 32″ x 29″
  • Designed to ride over Discharge conveyor of Senya 3
  • Powered by Senya 3 generator


Optional Add-On: $3,500 without frame, $5,000 with frame.

24. Integrated 50 Amps Of 110v Step Down Transformer – COMING SOON! — Remote on-site power.

  • 110v 50 amps service for electric hammers and other accessories
  • Integrated inside the crusher walls for anti-theft security on the transformer

25. DOT Approved Radial Yard Upgrade Option to our MICRO Conveyor – COMING SOON!

  • Picture shows micro conveyor only as placeholder, picture to be available soon!
  • Distribute your piles across your yard in a radius without having to reposition crusher, screen plant, or conveyor
  • The only Single axle DOT Approved Radial yard conveyor in the world!
  • Drop down wheels at 90 degrees to main axle and wheels allow you to easily move the conveyor discharge point to start a new pile
  • Retractable radial distribution wheels fold up for conveyor transport

Achieve TRIPLE Bottomline Savings
With VYKIN‘s Smarter Crushers

Our machines are smarter & simpler by design and feature an electrically driven power system (all electric motors, powered via genset — or optional, mains electric if available).

In direct comparison to other traditional diesel/hydraulically powered machines, when the calculation is done right — dollar for dollar — you can’t beat our electrically powered machines in terms of true cost of ownership.

We are able to offer our customer’s the industry’s lowest long-term running costs due to the benefits of electrical efficiency & reliability and utilizing a simpler engineering design. Easily a X3 greater cost-savings over time on lifespan, running costs, and maintenance. 

Below you can learn more about the advantages & benefits of owning a simpler & smarter, electric driven machine:

50-70% reduced fuel costs

Not all crushers are created equal and the differences are significant.

 

A lot of manufacturers still use diesel/hydraulic drive systems for the track-drive and power to the crusher; inefficient power systems utilizing high maintenance & problematic onboard Diesel engines and energy-intensive & high cost Hydraulic drive components — we don’t. (In the maintenance section, we will further explain why.)

 

Significant savings in fuel costs costs come from the extreme 95% efficiency of our electric motors (compare to 45% with diesel engines).

 

The control panel gives you a read on fuel consumption:

  • Our smallest micro crusher consumes ¾ gallons per hour and runs all day on less than $30-40 of fuel, producing 200-300 tons/day.
  • While our next mid-sized micro crusher consumes 1 ¼ gallons per hour and runs all day on less than $70-80 of fuel, producing 500-600 tons/day.

 

Plus, you have the added benefit of running your micro screen plant and all 3 conveyors from 1 single power source (using your crusher’s existing genset).

 

For additional cost savings, the micro screen plant and conveyors were all designed to run off of the crusher’s genset as your 1 single power source. This results in even bigger savings, better overall efficiency, much lower costs and significantly reduced maintenance & downtime — because you only having to service 1 machine (the genset) as opposed to each separate unit.

 

(Whereas with traditional diesel/hydraulic plants with onboard Diesel engines & hydraulic systems that are high maintenance & always problems, if you had 5 different units, you would have to service & maintain all 5 of them further adding to your total costs, complexity and x5 more potential problems.)

80-90% reduced maintenance costs

Most machines today on the market have become very high-tech, increasingly complex and more expensive to run — and suffer from regular downtime due to high level of maintenance and overall a lot more to go wrong. It’s like buying a technology nightmare with 30+ minutes spent on daily maintenance with hydraulics alone.

 

Even on regular machines, hydraulics is a pain — but add the high vibration in crushing equipment, especially in compact spaces, and it’s a troubleshooting nightmare for hydraulic systems. Something is bound to fail with traditional diesel/hydraulic machines — frequent downtime, repairs, maintenance and constant problems.

 

By direct comparison, our electric driven machines are more simply-designed machines, very straightforward and incredible easy to operate & maintain. We’ve done away with complicated and problematic hydraulic components, computerized parts, sensors, etc — They are a lot less complicated than the other options on the market, but that is what makes our machines simple, reliable and overall bulletproof machines.

 

All motors are electric (little to no wear & tear) and powered by the toughest Yanmar generator we make. NO hydraulics, and with fewer moving parts, there is less to go wrong — the beauty of our machines is in its simplicity! The only high wear parts are the jaw plates themselves, then the conveyor belts and lastly the flywheel belts. Our electrically driven machines an order of magnitude more reliable for that reason.

 

In terms of daily maintenance, 2 minutes to grease the jaws & flywheel bearings on the side housing. And every 6-12 months, quickly check the grease in the drive motors for flywheels and conveyor drive rollers.

 

Crushing is a rough business. 99% of all problems with crushing equipment is due to the high vibration of the unit (“shaking to death”). So being able to stabilize your crusher is the #1 solution to keeping your machine trouble free & extremely reliable. And we are able to achieve peace of mind for our customers in 3 ways:

 

  1. single mounted jaw and flywheel housing to reduce vibration by 80%;
  2. stabilization pads to keep the machine level and equally spread out the vibration on all legs;
  3. adjusting leg jacks to put the weight on the tires.

 

That will make your crusher as smooth as a whistle. You cannot do that on a regular tracked unit.

200-250% increased lifespan

Traditional diesel/hydraulic driven machines last between 8,000 – 10,000 hours until they reach the end of their life cycle or become unreliable with extensive downtime, repairs, and lost productions needs into profit margins.

 

Our electrically driven machines can last beyond 25,000+ hours AND can easily be refurbished to remove worn parts & turn into a new machine again.

 

The average life cycle alone is nearly a X3 difference! Plus our machines can last in perpetuity as every high wear part can be either replaced or rebuilt affordable, without needing to replace the entire unit.

 

The rate of depreciation for diesel/hydraulic units on the market is X3 faster than our electric powered models. So with our machines, you have an investment that holds its value over time, has a higher re-sale value, and has a considerably longer productive life over it entire cycle.

10-30% increased productivity

This is what makes Vykin’s electric driven machines smarter because all things considered — with increased efficiency, better uptime & reliability, reduced maintenance and greater lifespan — you have a more productive (and profitable) machine.

 

When you calculate the true costs of our electric powered crushers VS traditional diesel/hydraulic crushers — the total initial Purchase price + total Ownership & Operation cost over the entire life cycle — our machines offer nearly a X3 greater bottomline savings for our customers.

Environmental Advantages

Environmental Advantages with Low/No Emissions — Especially important for government, municipal, and metropolitan areas with emission targets & carbon regulations.

 

Due to aggressive carbon reduction targets, green movement regulations, increasing pollution, and global warming — the government, municipalities and legislation is starting to implement greener policies.

 

This means 2 important things:

 

  1. Those contractors who utilize “green” recycled material on jobs will win those bids
  2. Having our electric driven machines will be the only preferred choice for government jobs

50-70% reduced fuel costs

Not all crushers are created equal and the differences are significant.

 

A lot of manufacturers still use diesel/hydraulic drive systems for the track-drive and power to the crusher; inefficient power systems utilizing high maintenance & problematic onboard Diesel engines and energy-intensive & high cost Hydraulic drive components — we don’t. (In the maintenance section, we will further explain why.)

 

Significant savings in fuel costs costs come from the extreme 95% efficiency of our electric motors (compare to 45% with diesel engines).

 

The control panel gives you a read on fuel consumption:

  • Our smallest micro crusher consumes ¾ gallons per hour and runs all day on less than $30-40 of fuel, producing 200-300 tons/day.
  • While our next mid-sized micro crusher consumes 1 ¼ gallons per hour and runs all day on less than $70-80 of fuel, producing 500-600 tons/day.

 

Plus, you have the added benefit of running your micro screen plant and all 3 conveyors from 1 single power source (using your crusher’s existing genset).

 

For additional cost savings, the micro screen plant and conveyors were all designed to run off of the crusher’s genset as your 1 single power source. This results in even bigger savings, better overall efficiency, much lower costs and significantly reduced maintenance & downtime — because you only having to service 1 machine (the genset) as opposed to each separate unit.

 

(Whereas with traditional diesel/hydraulic plants with onboard Diesel engines & hydraulic systems that are high maintenance & always problems, if you had 5 different units, you would have to service & maintain all 5 of them further adding to your total costs, complexity and x5 more potential problems.)

80-90% reduced maintenance costs

Most machines today on the market have become very high-tech, increasingly complex and more expensive to run — and suffer from regular downtime due to high level of maintenance and overall a lot more to go wrong. It’s like buying a technology nightmare with 30+ minutes spent on daily maintenance with hydraulics alone.

 

Even on regular machines, hydraulics is a pain — but add the high vibration in crushing equipment, especially in compact spaces, and it’s a troubleshooting nightmare for hydraulic systems. Something is bound to fail with traditional diesel/hydraulic machines — frequent downtime, repairs, maintenance and constant problems.

 

By direct comparison, our electric driven machines are more simply-designed machines, very straightforward and incredible easy to operate & maintain. We’ve done away with complicated and problematic hydraulic components, computerized parts, sensors, etc — They are a lot less complicated than the other options on the market, but that is what makes our machines simple, reliable and overall bulletproof machines.

 

All motors are electric (little to no wear & tear) and powered by the toughest Yanmar generator we make. NO hydraulics, and with fewer moving parts, there is less to go wrong — the beauty of our machines is in its simplicity! The only high wear parts are the jaw plates themselves, then the conveyor belts and lastly the flywheel belts. Our electrically driven machines an order of magnitude more reliable for that reason.

 

In terms of daily maintenance, 2 minutes to grease the jaws & flywheel bearings on the side housing. And every 6-12 months, quickly check the grease in the drive motors for flywheels and conveyor drive rollers.

 

Crushing is a rough business. 99% of all problems with crushing equipment is due to the high vibration of the unit (“shaking to death”). So being able to stabilize your crusher is the #1 solution to keeping your machine trouble free & extremely reliable. And we are able to achieve peace of mind for our customers in 3 ways:

 

  1. single mounted jaw and flywheel housing to reduce vibration by 80%;
  2. stabilization pads to keep the machine level and equally spread out the vibration on all legs;
  3. adjusting leg jacks to put the weight on the tires.

 

That will make your crusher as smooth as a whistle. You cannot do that on a regular tracked unit.

200-250% increased lifespan

Traditional diesel/hydraulic driven machines last between 8,000 – 10,000 hours until they reach the end of their life cycle or become unreliable with extensive downtime, repairs, and lost productions needs into profit margins.

 

Our electrically driven machines can last beyond 25,000+ hours AND can easily be refurbished to remove worn parts & turn into a new machine again.

 

The average life cycle alone is nearly a X3 difference! Plus our machines can last in perpetuity as every high wear part can be either replaced or rebuilt affordable, without needing to replace the entire unit.

 

The rate of depreciation for diesel/hydraulic units on the market is X3 faster than our electric powered models. So with our machines, you have an investment that holds its value over time, has a higher re-sale value, and has a considerably longer productive life over it entire cycle.

10-30% increased productivity

This is what makes Vykin’s electric driven machines smarter because all things considered — with increased efficiency, better uptime & reliability, reduced maintenance and greater lifespan — you have a more productive (and profitable) machine.

 

When you calculate the true costs of our electric powered crushers VS traditional diesel/hydraulic crushers — the total initial Purchase price + total Ownership & Operation cost over the entire life cycle — our machines offer nearly a X3 greater bottomline savings for our customers.

Environmental Advantages

Environmental Advantages with Low/No Emissions — Especially important for government, municipal, and metropolitan areas with emission targets & carbon regulations.

 

Due to aggressive carbon reduction targets, green movement regulations, increasing pollution, and global warming — the government, municipalities and legislation is starting to implement greener policies.

 

This means 2 important things:

 

  1. Those contractors who utilize “green” recycled material on jobs will win those bids
  2. Having our electric driven machines will be the only preferred choice for government jobs

Top 4 Important Differences:

1.  You get X2 more value for your money!

Even at similar purchase prices, our crusher is overbuilt from top to bottom weighing X2 more than all other options on the market — and our machines don’t even having tracks!

2. You get twice as much crushing power!

There’s a reason our machine weighs double what our competition does (even with theirs having tracks), it’s due to our massive flywheels and jaws — which generates that massive crushing power.

Crushing power = output rate productivity as well as durability, longevity & low maintenance costs, and it’s all about the mass/weight.

So when we say our crusher has a production capacity of 20-30 tph, it is realistic. That also explains why we don’t need a feed sensor to control material feed flow because our machines don’t jam or have an issue with a crushing chamber cavity full of material and can crush anything without even breaking a sweat!

3. You get a machine that is easier to maintain & easier to operate.

NO hydraulics to service, no high maintenance, no high running costs, no problematic onboard diesel engine, no added transportation costs, no sensor issues with dust — like with other options on the market (with tracks, hydraulic jaw adjustment, needing prime mover to transport, etc).

No constant problems or high wear & tear from the high vibration of crushing due to major stabilization features that a tracked unit simply cannot do.

No needing to replace your feeder wear plates (unlike having a conveyor feeder, which is destined for problems as belt will quickly wear from material being dropped on it, especially from inevitable high height).

4. You get a more economical & cost-efficient machine.

You get the best possible performance at the lowest long-term cost of ownership with Vykin’s smarter electric driven machines.

With X3 greater bottomline cost-savings on maintenance, running costs and overall lifespan — our electrically driven crushers are superior to any traditional diesel/hydraulically driven units on the market.

 

To sum up: the beauty of our electric driven machines is in its simplicity — there is little to go wrong! Negligible maintenance. No hydraulic problems. Peace of mind. More time spent crushing and less time spent troubleshooting.

Most machines today on the market have become very high-tech, increasingly complex and more expensive to run — there is lots to go wrong and suffer from regular downtime due to levels of high maintenance. Hydraulic components are a pain in regular machines, but add high vibration and something that essentially “shakes itself to death,” and it’s a troubleshooting nightmare with constant problems. Something is bound to go wrong with traditional diesel/hydraulic driven machines.

 

  • Crushing power is a legitimate concern as other crushers do have difficulties with harder material. Hardness is a major factor when we quote big plants as it makes a big difference in the cost, but we wanted hardness of material to be a non-issue on our micro crushers. It was no small engineering feat to get such massive crushing power on our small, highly portable chassis and we even considered reducing the flywheel size but decided against it.

 

But don’t let appearances and a simpler design behind our machines fool you. Our partner has been manufacturing crushing and screening equipment since 1955 from micro machines to massive $10M+ plants. This is an intentional engineering decision based on 65+ years of manufacturing expertise to create a smarter crushing solution for customers. Built proven to be a reliably durable workhorse and extremely cost-efficient with X3 greater lifetime cost-savings compared to any other comparable options on the market.

 

Customer Reviews

ROI & Cashflow Calculator

You can use our Cashflow Calculator to input your numbers to get a realistic idea of your Cost-Savings & ROI payback period using this equipment.

  • Pays for itself in 3 months
  • Saves $225K the 1st year
  • Qualifies for 100% capital equipment deduction with Section 179
  • Eliminate disposal, trucking & aggregate costs
  • Turn your expenses into profit
  • Win more bids and boost profitability


Price Starts At: $64,500 ($41,925 NET cost with Section 179)

Financed: $1,313/mo

Financing Available: Click here to start your financing application.

More Ways to Save: Qualifies for 100% capital equipment deductions with Section 179.

Let Uncle Sam pay for ⅓ of the cost of your crusher!

How much money can Section 179 save you?

Total First Year Deduction: $64,500
Cash Savings on your Purchase: $22,575
Lowered Cost of Equipment: $41,925
(after Tax Savings)

www.Section179.org

Parts, Service & Warranty

On-Site Training: Shortly after delivery, we will send out one of our guys to get you up to speed on your crusher. You will also have access to setup videos you can watch in the meantime.

Service: We are always just 1 call away for help, assistance or questions! For any issues we can’t resolve over the phone or video call, we will fly out a technician to your site.

Parts: Always have wear parts in stock and ready to ship out same day or within next day depending on urgency required.

Warranty: 

  • 1 year warranty on all machines bumper to bumper, excluding high wear parts.


High wear parts:

  • Conveyor belt: 2-5 years.
    • $800 – $950.
  • Screens: 1-5 years
    • $1,225

Operating costs:

Because maintenance is negligible, your primary ongoing costs will be fuel: less than ~$10/day in fuel costs.

Media Gallery

Demo videos and photos:

Videos are automatically muted. 

Video #1 – Part 1
Customer screening topsoil

Video #1 – Part 2
Closeup of vibrating screen:

FAQs

– Wear parts & pricing
– Ongoing expenses (fuel mainly)
– Maintenance
– Financing

50-70% reduced fuel costs

Not all crushers are created equal and the differences are significant.

 

A lot of manufacturers still use diesel/hydraulic drive systems for the track-drive and power to the crusher; inefficient power systems utilizing high maintenance & problematic onboard Diesel engines and energy-intensive & high cost Hydraulic drive components — we don’t. (In the maintenance section, we will further explain why.)

 

Significant savings in fuel costs costs come from the extreme 95% efficiency of our electric motors (compare to 45% with diesel engines).

 

The control panel gives you a read on fuel consumption:

  • Our smallest micro crusher consumes ¾ gallons per hour and runs all day on less than $30-40 of fuel, producing 200-300 tons/day.
  • While our next mid-sized micro crusher consumes 1 ¼ gallons per hour and runs all day on less than $70-80 of fuel, producing 500-600 tons/day.

 

Plus, you have the added benefit of running your micro screen plant and all 3 conveyors from 1 single power source (using your crusher’s existing genset).

 

For additional cost savings, the micro screen plant and conveyors were all designed to run off of the crusher’s genset as your 1 single power source. This results in even bigger savings, better overall efficiency, much lower costs and significantly reduced maintenance & downtime — because you only having to service 1 machine (the genset) as opposed to each separate unit.

 

(Whereas with traditional diesel/hydraulic plants with onboard Diesel engines & hydraulic systems that are high maintenance & always problems, if you had 5 different units, you would have to service & maintain all 5 of them further adding to your total costs, complexity and x5 more potential problems.)

80-90% reduced maintenance costs

Most machines today on the market have become very high-tech, increasingly complex and more expensive to run — and suffer from regular downtime due to high level of maintenance and overall a lot more to go wrong. It’s like buying a technology nightmare with 30+ minutes spent on daily maintenance with hydraulics alone.

 

Even on regular machines, hydraulics is a pain — but add the high vibration in crushing equipment, especially in compact spaces, and it’s a troubleshooting nightmare for hydraulic systems. Something is bound to fail with traditional diesel/hydraulic machines — frequent downtime, repairs, maintenance and constant problems.

 

By direct comparison, our electric driven machines are more simply-designed machines, very straightforward and incredible easy to operate & maintain. We’ve done away with complicated and problematic hydraulic components, computerized parts, sensors, etc — They are a lot less complicated than the other options on the market, but that is what makes our machines simple, reliable and overall bulletproof machines.

 

All motors are electric (little to no wear & tear) and powered by the toughest Yanmar generator we make. NO hydraulics, and with fewer moving parts, there is less to go wrong — the beauty of our machines is in its simplicity! The only high wear parts are the jaw plates themselves, then the conveyor belts and lastly the flywheel belts. Our electrically driven machines an order of magnitude more reliable for that reason.

 

In terms of daily maintenance, 2 minutes to grease the jaws & flywheel bearings on the side housing. And every 6-12 months, quickly check the grease in the drive motors for flywheels and conveyor drive rollers.

 

Crushing is a rough business. 99% of all problems with crushing equipment is due to the high vibration of the unit (“shaking to death”). So being able to stabilize your crusher is the #1 solution to keeping your machine trouble free & extremely reliable. And we are able to achieve peace of mind for our customers in 3 ways:

 

  1. single mounted jaw and flywheel housing to reduce vibration by 80%;
  2. stabilization pads to keep the machine level and equally spread out the vibration on all legs;
  3. adjusting leg jacks to put the weight on the tires.

 

That will make your crusher as smooth as a whistle. You cannot do that on a regular tracked unit.

200-250% increased lifespan

Traditional diesel/hydraulic driven machines last between 8,000 – 10,000 hours until they reach the end of their life cycle or become unreliable with extensive downtime, repairs, and lost productions needs into profit margins.

 

Our electrically driven machines can last beyond 25,000+ hours AND can easily be refurbished to remove worn parts & turn into a new machine again.

 

The average life cycle alone is nearly a X3 difference! Plus our machines can last in perpetuity as every high wear part can be either replaced or rebuilt affordable, without needing to replace the entire unit.

 

The rate of depreciation for diesel/hydraulic units on the market is X3 faster than our electric powered models. So with our machines, you have an investment that holds its value over time, has a higher re-sale value, and has a considerably longer productive life over it entire cycle.

10-30% increased productivity

This is what makes Vykin’s electric driven machines smarter because all things considered — with increased efficiency, better uptime & reliability, reduced maintenance and greater lifespan — you have a more productive (and profitable) machine.

 

When you calculate the true costs of our electric powered crushers VS traditional diesel/hydraulic crushers — the total initial Purchase price + total Ownership & Operation cost over the entire life cycle — our machines offer nearly a X3 greater bottomline savings for our customers.

Environmental Advantages

Environmental Advantages with Low/No Emissions — Especially important for government, municipal, and metropolitan areas with emission targets & carbon regulations.

 

Due to aggressive carbon reduction targets, green movement regulations, increasing pollution, and global warming — the government, municipalities and legislation is starting to implement greener policies.

 

This means 2 important things:

 

  1. Those contractors who utilize “green” recycled material on jobs will win those bids
  2. Having our electric driven machines will be the only preferred choice for government jobs

50-70% reduced fuel costs

Not all crushers are created equal and the differences are significant.

 

A lot of manufacturers still use diesel/hydraulic drive systems for the track-drive and power to the crusher; inefficient power systems utilizing high maintenance & problematic onboard Diesel engines and energy-intensive & high cost Hydraulic drive components — we don’t. (In the maintenance section, we will further explain why.)

 

Significant savings in fuel costs costs come from the extreme 95% efficiency of our electric motors (compare to 45% with diesel engines).

 

The control panel gives you a read on fuel consumption:

  • Our smallest micro crusher consumes ¾ gallons per hour and runs all day on less than $30-40 of fuel, producing 200-300 tons/day.
  • While our next mid-sized micro crusher consumes 1 ¼ gallons per hour and runs all day on less than $70-80 of fuel, producing 500-600 tons/day.

 

Plus, you have the added benefit of running your micro screen plant and all 3 conveyors from 1 single power source (using your crusher’s existing genset).

 

For additional cost savings, the micro screen plant and conveyors were all designed to run off of the crusher’s genset as your 1 single power source. This results in even bigger savings, better overall efficiency, much lower costs and significantly reduced maintenance & downtime — because you only having to service 1 machine (the genset) as opposed to each separate unit.

 

(Whereas with traditional diesel/hydraulic plants with onboard Diesel engines & hydraulic systems that are high maintenance & always problems, if you had 5 different units, you would have to service & maintain all 5 of them further adding to your total costs, complexity and x5 more potential problems.)

80-90% reduced maintenance costs

Most machines today on the market have become very high-tech, increasingly complex and more expensive to run — and suffer from regular downtime due to high level of maintenance and overall a lot more to go wrong. It’s like buying a technology nightmare with 30+ minutes spent on daily maintenance with hydraulics alone.

 

Even on regular machines, hydraulics is a pain — but add the high vibration in crushing equipment, especially in compact spaces, and it’s a troubleshooting nightmare for hydraulic systems. Something is bound to fail with traditional diesel/hydraulic machines — frequent downtime, repairs, maintenance and constant problems.

 

By direct comparison, our electric driven machines are more simply-designed machines, very straightforward and incredible easy to operate & maintain. We’ve done away with complicated and problematic hydraulic components, computerized parts, sensors, etc — They are a lot less complicated than the other options on the market, but that is what makes our machines simple, reliable and overall bulletproof machines.

 

All motors are electric (little to no wear & tear) and powered by the toughest Yanmar generator we make. NO hydraulics, and with fewer moving parts, there is less to go wrong — the beauty of our machines is in its simplicity! The only high wear parts are the jaw plates themselves, then the conveyor belts and lastly the flywheel belts. Our electrically driven machines an order of magnitude more reliable for that reason.

 

In terms of daily maintenance, 2 minutes to grease the jaws & flywheel bearings on the side housing. And every 6-12 months, quickly check the grease in the drive motors for flywheels and conveyor drive rollers.

 

Crushing is a rough business. 99% of all problems with crushing equipment is due to the high vibration of the unit (“shaking to death”). So being able to stabilize your crusher is the #1 solution to keeping your machine trouble free & extremely reliable. And we are able to achieve peace of mind for our customers in 3 ways:

 

  1. single mounted jaw and flywheel housing to reduce vibration by 80%;
  2. stabilization pads to keep the machine level and equally spread out the vibration on all legs;
  3. adjusting leg jacks to put the weight on the tires.

 

That will make your crusher as smooth as a whistle. You cannot do that on a regular tracked unit.

200-250% increased lifespan

Traditional diesel/hydraulic driven machines last between 8,000 – 10,000 hours until they reach the end of their life cycle or become unreliable with extensive downtime, repairs, and lost productions needs into profit margins.

 

Our electrically driven machines can last beyond 25,000+ hours AND can easily be refurbished to remove worn parts & turn into a new machine again.

 

The average life cycle alone is nearly a X3 difference! Plus our machines can last in perpetuity as every high wear part can be either replaced or rebuilt affordable, without needing to replace the entire unit.

 

The rate of depreciation for diesel/hydraulic units on the market is X3 faster than our electric powered models. So with our machines, you have an investment that holds its value over time, has a higher re-sale value, and has a considerably longer productive life over it entire cycle.

10-30% increased productivity

This is what makes Vykin’s electric driven machines smarter because all things considered — with increased efficiency, better uptime & reliability, reduced maintenance and greater lifespan — you have a more productive (and profitable) machine.

 

When you calculate the true costs of our electric powered crushers VS traditional diesel/hydraulic crushers — the total initial Purchase price + total Ownership & Operation cost over the entire life cycle — our machines offer nearly a X3 greater bottomline savings for our customers.

Environmental Advantages

Environmental Advantages with Low/No Emissions — Especially important for government, municipal, and metropolitan areas with emission targets & carbon regulations.

 

Due to aggressive carbon reduction targets, green movement regulations, increasing pollution, and global warming — the government, municipalities and legislation is starting to implement greener policies.

 

This means 2 important things:

 

  1. Those contractors who utilize “green” recycled material on jobs will win those bids
  2. Having our electric driven machines will be the only preferred choice for government jobs

Related Products

Add the MICRO Crusher and MICRO Conveyor for the entire MICRO Plant — producing and sorting three sizes at 200-300 tons per day, loading directly to the dump trucks, and run & loaded by a single operator with remote and a skid steer!

If you need a smaller crusher (20-30 TPH), see the Senya 3 MICRO Jaw Crusher.

If you need a larger crusher, see the Senya 6 MICRO Jaw Crusher.

For screening 3 sizes of material to usable/salable spec products, see the SP1 MICRO Screen Plant.

Screen Plant – Senya SP1

Small Mobile Dirt Screeners For Sale $1K/mo — Versatile, Easy to Use, Setup & Move. Our Dirt Screeners Are Ideal, Affordable Solutions For A Wide Range Of Job Applications. Simultaneously Sorts 3 Sizes Of Material (Up To 80 TPH) Directly Loading Into A Dump Truck, All Run By A Single Operator Loading The Plant With Skid Steer And Controlled By Remote.

$64,500.00

Category Tag
Smarter Crushing Solutions
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